TEKnical Projects
Metal Fabrication - CNC Plasma Machine
Major Components: PC Controls, Stepper Drives, Automatic Torch Height Control, 80 Amp Plasma Unit.
System Description: Computer controlled stepper motors. Software allows input of DXF, JPEG, TIF, STL, HPGL and NC code.
Can cut decorative metal designs and or production components.
Justification: Reduction of layout time to cut manually, improved quality and consistency of cuts and dimensions, increased production.
ROI: Nine Months
Plastics Injection Molding - Gate Trim Machine
Major Components: Allen Bradley Micro 1000, Sensors, Light Curtains, Air Cylinders & Controls, Anti-Tie Down.
System Description: Part in place prox to ensure location, cycle buttons to activate four
cylinders to degate, pok-e-yok in place to require part retrieval before
next cycle, production count displayed.
Justification: Reduction of one operator, improved quality and consistency of gate cuts, increased efficiency.
ROI: Six Months
Automotive - Tape Application Machine
Major Components: Automation Direct PLC 205, HMI, VDC Motor w/Speed Control, Sensors & UV Detectors(for Primer), Air Cylinders & Controls.
System Description: Application of two sided tape to injection molded automotive trim products.
The DC motor drives contoured rollers that carry the product through the process
of priming, drying and tape application. The primer allows for adhesion of the
tape to the plastic parts.
Justification: Reduction of three operators, improved tape consistency, 45% increase in throughput.
ROI: Four Months
Metals - Lead Rake Machine
Major Components: VFD to control 2HP motor, Relay Logic Controls.
System Description: This unit would rake through a heated sand bed at timed intervals to eliminate tunneling holes.
The tunnels were created by the product running continuously through the sand bed.
Justification: 5% increase in uptime, improved quality, decrease in scheduled maintenance.
ROI: Four Months
Metals Coating - Coating Line
Major Components: Two Fanuc P-100 Robots, Three Stage Power Wash, Gas Fired Cure Oven, IR Heat Bank, PLC Controls.
System Description: Turnkey Paint Line 300 FT long.
Justification: 90 day install, throughput design allows customer demands to be completed in one 8 hour shift.
ROI: Eighteen Months
Automotive Plastics Painting - Turntable Design & Integrate into System
Major Components: Turntable designed with rodless air cylinders, cam rollers, sensors, PLC integration to existing system.
System Description: 3 FT x 8 FT paint carriers had to be rotated 90 degrees from one conveyor
to the other conveyor. The turntable received the product from a conveyor in
the 3 FT dimension, the table would rotate 90 degrees, extend four feet
then eject the product onto a conveyor in the 8 FT position.
Justification: 11% increase in conveyor uptime, improved throughput, 20% decrease in dirt defects (old method was overhead).
ROI: Three Months
Your Industry - Your Project
Major Components: The best cost effective materials to accomplish your task.
System Description: This is the stuff the competition would like to know about.
Justification: Competitive improvement, increased cash flow, improved bottom line.
ROI: CONTACT US TEKNICAL SOLUTIONS, LLC.
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